Hi, I’m Imran Khan
Optical physicist and metrology engineer working at the intersection of optics, imaging systems, and applied AI.
Ph.D. optical physicist and former CD-SEM metrology engineer with experience spanning first-principles optical modeling, custom instrument design, and production-deployed imaging analytics. My work centers on imaging system characterization, measurement uncertainty, and Python-based data pipelines for inspection and metrology — extended now with applied computer vision and deep learning for scientific and industrial imaging. I'm interested in roles where physical understanding of imaging systems and modern data-driven methods come together: optical metrology, semiconductor inspection, computational imaging, and machine vision.
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Featured Projects
Experience

Metrology Process Engineer (CD-SEM) at Intel Corporation

Intel Corporation, Hillsboro, USA. | Nov, 2021 - August, 2025

    Owned imaging system performance, sensor analytics, and measurement stability for advanced CD-SEM metrology equipment in high-volume semiconductor manufacturing. Drove cross-functional engineering investigations spanning hardware, software, and process integration to improve fleet-wide gauge capability, reduce measurement drift, and shift the team from reactive troubleshooting toward data-driven, proactive maintenance.

  • Developed and deployed a Python-based image quality analysis pipeline applying multiple IQA algorithms (sharpness, CNR, FFT high-frequency energy, GLCM) to characterize SEM imaging sensor performance and resolve a recurring measurement drift issue that had been managed reactively for over 3–4 years — transitioning a team of 5 engineers from reactive troubleshooting to proactive, data-driven maintenance.
  • Managed fleet-wide gauge capability and measurement stability through SPC, automated calibration logic, and GR&R studies to sustain Cp/Cpk targets and minimize measurement drift across advanced process nodes.
  • Independently developed and deployed the workgroup's first long-term SPC trend monitoring pipeline using SQLPathfinder and Python — enabling fleet-wide longitudinal visibility into metrology performance and cutting data processing time by 80%.
  • Performed structured root cause investigations on electron-optical drift and imaging anomalies; coordinated corrective actions across hardware, software, and process integration teams.

Graduate Research Scholar

University of California, Merced, California. | Aug, 2016 - Oct, 2021

PhD research at the intersection of optical physics, computational electromagnetics, and experimental metrology — focused on light–matter interactions in plasmonic nano-structures and nanoscale energy transfer.

Computational Modeling of Plasmonic Metastructures
  • Developed a hybrid full-wave electromagnetic modeling framework combining the Method of Fundamental Solutions (MFS) and Foldy–Lax multiple-scattering theory to simulate scattering from dielectric cores coated with plasmonic nanoparticle assemblies.
  • Implemented Python and MATLAB solvers to compute far-field scattering, extinction spectra, anisotropy, and albedo across large parameter spaces; identified regimes of scattering suppression, angular redistribution, and broadband cloaking.
  • Nano-fabricated core–shell plasmonic structures and validated simulation predictions against experimental scattering measurements, with strong agreement across visible and near-IR wavelengths.
  • Published in JOSA A and Optics Express; foundational to my current interest in surrogate modeling, physics-informed learning, and data-driven methods for imaging and wave-based systems.
Optical Metrology for Nanoscale Energy Transfer (2017–2019)
  • Designed, built, and qualified a custom high-stability TRPL optical measurement system optimized for dilute samples and weak emitters; defined specifications, aligned optical components, and developed calibration protocols.
  • Probed non-radiative energy transfer in DNA-templated gold nanoclusters using time-resolved photoluminescence to distinguish FRET-type from NSET-type transfer mechanisms across 5–17 nm separations.
  • Mentored undergraduate researchers and contributed data to multiple CCBM projects.

Graduate Research Associate

Universal Instruments Corporation, Conklin, New York. | 2013-2014

  • Characterized thermomechanical properties of lead-tin-silver alloys for high-temperature electronic packaging.
  • Conducted DSC analysis to determine melting point depression and thermodynamic behavior.
  • Performed SEM-based microstructural analysis to link material composition with grain morphology.
  • Measured mechanical integrity using a Dage 4000 Plus bond tester and co-authored an IMAPS industry publication.
  • Co-authored an industry-facing publication for the International Microelectronics Assembly and Packaging Society (IMAPS), presenting findings to aid in the development of new industrial alloys.

Education

Ph.D., Physics (Optics | Computational Modeling | Nano fabrication)

Aug 2016 to Oct 2021 | University of California, Merced.

M.S., Physics

2016 | Binghamton University (SUNY) , Binghamton, NY.

Publications(Selected)
Certifications

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